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Some advantages of thin gaskets over thick gaskets are 1. 2. 3. 4. 5. 6. Reduced creep relaxation and subsequent torque loss Less distortion of mating flanges Higher resistance to blowout Fewer voids through which sealing media can enter, and so less permeability Lower thickness tolerances Better heat transfer

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A common statement in the gasket industry is, Make the gasket as thin as possible and as thick as necessary. The following paragraphs describe some of the gasket s design specifications which need to be considered for various applications. A large array of gasket designs and sealing applications are used, and more are coming into use daily. Gaskets are constantly being improved for higher and higher performance. In high-pressure, clamp load, and temperature applications, a high-spring-rate (stress per unit compression) material is necessary in order to achieve high loading at low compression, thereby sealing the high pressures developed. These applications generally rely on sealing resulting from localized yielding under the unit loading. In addition to the high spring rate, high heat resistance is mandatory. To economically satisfy these conditions, metal is the most commonly used material. In applications where close tolerances in machining (surface finish and parallelism) are obtainable, a solid steel construction may be used. In those situations where close machining and assembly are not economical, it is necessary to sacrifice some gasket rigidity to allow for conformability. In such cases, conformability

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exceeding that resulting from localized yielding must be inherent in the design. The metal can be corrugated, or a composite design consisting of asbestos could be used to gain the conformability required. In very-high-pressure applications, flat gaskets may not have adequate recovery to seal as the hydrostatic end force unseats the gaskets [25.6]. In these cases, various types of self-energized metal seals are available. These seals utilize the internal pressure to achieve high-pressure sealing. They require careful machining of the flanges and have some fatigue restrictions. In applications where increased surface conformity is necessary and lower temperatures are encountered, asbestos and/or other nonmetallic materials can be used under the limitations noted earlier. Elastomeric inserts are used in some fluid passages where conformity with sealing surfaces and permeability are major problems and high fluid pressures are encountered. Since the inserts have low spring rates, they must be designed to have appropriate contact areas and restraint in order to effect high unit sealing stresses for withstanding the internal pressures. The inserts also have high degrees of recovery, which allow them to follow high thermal distortions normally associated in the mating flanges. Compression set and heat-aging characteristics must also be considered when elastomeric inserts are used.

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Listing 25-1

2552 Creep and Relaxation After the initial sealing stress is applied to a gasket, it is necessary to maintain a sufficient sealing stress for the designed life of the unit or equipment All materials exhibit, in varying degrees, a decrease in applied stress as a function of time, commonly referred to as stress relaxation The reduction of stress on a gasket is actually a combination of two major factors: stress relaxation and creep (compression drift) By definition, Stress relaxation is a reduction in stress on a specimen under constant strain (d /dt; e = constant) Creep (compression drift) is a change in strain of a specimen under constant stress (de/dt; = constant) In a gasketed joint, stress is applied by tension in a bolt or stud and transmitted as a compressive force to the gasket.

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